Stainless-Steel Drum Pourer (Pneumatic) Ex
Product Code: STP01-DRU01-SS-Ex
ATEX and UKEX drum tipper manufactured in stainless steel for food and pharmaceutical factories as well as other clean areas. This model is pneumatic powered and as such an airline connection powers the lift function. This model is suitable for hazardous zoned environments including zones 1, 2, 21 and 22.
ATEX and UKEX classified areas require zoned equipment. We offer air-powered equipment for use in these zoned areas. An airline connection powers a pneumatic-hydraulic pump, which in turn supplies oil to the hydraulic lifting system. The pneumatic system is very robust and requires a minimal amount of maintenance even in high-duty environments. We are able to supply drum handling equipment with additional air-hydraulic functions including power clamp, rotation and drive - these options improve efficiency in the workplace by increasing the speed of operations.
Air-powered functions
The STS universal drum band, equipped with this model, features an adjustable modular design suitable for a wide range of drum types and sizes. This innovative design ensures optimal contact with the drum, regardless of its size, providing a secure and safe fastening system. The adaptable band comfortably accommodates drums ranging from 13.78” (350mm) to 23.6” (600mm) in diameter, ensuring it can manage steel, plastic, and fiberboard materials effectively.
Universal drum band
The chassis uses hot-rolled stainless steel channels which are strong and durable, stainless steel bearings run the lift carriage up and down the channels smoothly. The hydraulic lift ram and rotational gearbox assembly are both sheaved in stainless steel to protect them from corrosive environments. Stainless steel parts are either mechanically polished or aqua blasted using an aluminum oxide and glass bead blasting process. The finish of the stainless steel is both smooth and clean, well suited to food and pharmaceutical environments.
Stainless steel materials
ATEX / UKEX-certified unit for flammable / explosive areas
ATEX and UKEX drum handling equipment is required in flammable environments, we have a long history of designing and building equipment for these hazardous environments. Having assisted hundreds of companies that handle drums in zoned areas we understand different applications and can offer ATEX and UKEX drum decanting equipment to suit.
Our manual-hydraulic and pneumatic-hydraulic drum rotators can be supplied 'Ex' rated, suitable for use in Zone 1, 2, 21 and 22 environments. Each of our drum decanting units is manufactured in the UK. Our engineers ensure electrical continuity throughout the unit and that a path to ground is always present for each model. Each piece of equipment is supplied with a manufacturer’s Declaration of Conformity which states compliance with the directives and relevant British and ISO Standards.
When lifting and decanting from heavy drums, maintaining control of the drum is crucial for safety. In our analyses of older machinery in the field, we've identified a common issue: many use rotation mechanisms that fail to allow operators to safely control the load during rotation. This poses significant risks to operator safety.
Safety is our top priority. We have developed a self-locking rotational gearbox arrangement that greatly enhances safety compared to traditional designs. The unique self-locking feature of our worm-wheel gearbox ensures that the drum remains stationary when the handle is released. Additionally, the 120:1 gearbox ratio makes manual turning easy, accommodating operators of various sizes and strength levels. This innovative design not only improves safety but also makes operation smoother and more controlled.
Controllable gearbox rotation
Steering is controlled using a tiller at the back of the unit. The steering moves both rear castors providing exceptional control and maneuverability. The unit can achieve a tight turning radius when being used in narrow work areas.
We use premium wheels and castors in the assembly of our equipment. All the wheels we use are fitted with precision ball bearings to minimize rolling resistance making the unit easy to move around the factory floor.
Controllable rear-wheel steering
This stainless steel manual drum rotator is compatible with a wide variety of drum types and sizes. For a detailed list of these drums, please view our drum suitability document by clicking the button below.
With decades of experience, we've encountered thousands of different drum handling applications. If you need to handle any unusual drum types or sizes, or if you are in any doubt, please get in touch for advice.
Handles a wide range of drums
Technical Specifications
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Safe working load (SWL)
771lb. (350kg)
Functions
Powered lift/lower, manual rotation, manual push/pull
Power details
Air powered - requires min: 106gallon/min (400L/min), optimum: 200 gallon/min (760L/min) at 6 bar with 13mm flexible air hose
Controls
Silicon booted buttons, emergency stop, removable key switch, digital battery condition meter
Lift height
55” (1400mm)
Tipping clearance
55” (1400mm) at 15° tip angle / 52” (1325mm) at 30° tip angle 55 gallon (205 liter drum)
Drum compatibility
Steel and plastic drums, 13-55 gallon (50-220 liter) (incl. MAUSER drums)
Band assembly
Segmented adjustable/universal band with 1.9” (50mm) stainless steel ratchet and polyester strap
Additional drum securing
Rim clamp is included which grips the top edge of the drum preventing slippage
Rotation gearbox
Worm-wheel, self-locking with 120:1 ratio and manual handle
Construction
Stainless steel 304-grade chassis, steel zinc/nickel-coated hydraulic lift ram, aluminum hand pump assembly in stainless steel shroud
Metal treatment
Vibro-polished stainless steel parts, smooth clean finish
Guarding
Polycarbonate shatterproof clear guarding
Leg dimensions
Inside straddle width 33.46” (850mm), total outside width 42.5” (1080mm)
Front wheels
Two fixed 6.29” (160mm) wheels, plastic centered with polyurethane tires and precision bearings
Rear wheels
Two tiller steered 6.29” (160mm) wheels, plastic centered with polyurethane tires and precision bearings
Noise
Less than 76 dBA
Compliance
CE / UKCA / ATEX / UKEX (zones 1, 2, 21, 22)
Optional Features
Powered drum clamp
Improve efficiency using hydraulic powered clamping arms. Our unique flexible pads can clamp drums from 50- to 220-litres.
Powered drum rotation
For time-critical pouring applications we offer power rotation. You can control drum tipping from the rear panel of the machine.
EX - ATEX Option
We can offer an ATEX / UKEX version of this drum rotator model, suitable for use in zone 1, 2, 21 and 22 environments.
Powered drive system
When moving drums over long distances you may need power drive. Our electric power-drive tiller steering offers effortless control.
Fixed-size drum band
If you’re only handling 52-55 gallon (200-220-liter) steel and plastic drums, our fixed over-center drum band makes securing drums even easier.
Variable leg dimensions
We can offer custom leg configurations to suit a variety of applications and usage requirements.
Load-cell weighing system
With our wireless load-cell system you can weigh drums while you lift and tip them. A wireless handheld display shows the drum weight in real time.
Very small drum insert
If you’re using this drum handling equipment for drums smaller than 13 gallons (50 liters), we can provide an insert that allows you to lift small containers with the universal drum band.
Telescopic/variable lift height
Single and dual-mast models are available, depending on the lift height required. Single masts offer around 59”(1500mm) lift whereas telescopic masts offer 106.29: (2700mm).